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Toshiba Announces Gallium Nitride Power FET with World's Highest Output Power in Ku-band



    Toshiba Corporation today announced that it has developed a
    gallium nitride (GaN) power field effect transistor (FET) for the
    Ku-band (12GHz to 18GHz) frequency range that achieves an output power
    of 65.4W at 14.5GHz, the highest level of performance yet reported at
    this frequency band. The main application of the new transistor will
    be in base stations for satellite microwave communications, which
    carry high-capacity signals, including high-definition broadcasts.
    Toshiba plans to start sample shipment of the new power FET by the end
    of 2007 and to go into mass production by the end of March 2008.

    Advances in Ku-band microwave amplifiers focus on replacing the
    electron tubes conventionally used at this bandwidth with
    semiconductors, particularly GaN devices, which offer advantageous
    high power characteristics at higher microwave frequencies.

    The new power FET has a high electron mobility transistor (HEMT)
    structure that Toshiba has optimized for the Ku-band. The company
    replaced source wire bonding with via hole technology(1) to reduce
    parasitic inductance, and also improved overall design of the matching
    circuit for practical application at Ku-band frequencies.

    Demand for GaN power FET for radars and satellite microwave
    communications base stations is growing steadily, both for new
    equipment and replacement of electron tubes. Toshiba will meet this
    demand with early commercialization of its new Ku-band power FET.

    Full details of the new GaN power FET will be presented at the
    European Microwave Conference 2007, in Munich, Germany from October 8
    to 12.

    Background and development aims

    Ever increasing communications flows in satellite microwave
    communications are driving demand for higher output power in signal
    amplifying devices, as is development of more powerful radar systems.
    Demand is particularly strong for GaN devices, which offer advantages
    over conventional gallium arsenide devices in heat dissipation and
    high power performance characteristics at high frequency.

    Toshiba has taken the lead in applying GaN technology to power FET
    for microwave frequency applications. The company directed its initial
    efforts to the development and marketing of power FET for the 6GHz
    band (2005) and 9.5GHz (2006) band, and developed devices that
    achieved the worlds highest output power at those frequencies. The
    company has now extended its line-up to 14.5GHz. Toshiba will continue
    development for the 18GHz to 30GHz frequencies (Ka-band) and beyond.

    Outline of development

    1. Device technology

    Toshiba achieved the outstanding performance of the new FET by
    optimizing the composition and thickness of the AlGaN and GaN layers
    formed on the highly heat-conductive silicon carbide (SiC) substrate
    of the HEMT structure. To assure high performance at Ku-band
    frequencies, Toshiba has applied a shorter gate length of below 0.3
    microns, and optimized the shape of each electrode and element
    configuration to enhance heat dissipation.

    2. Process technology

    To reduce the parasitic inductance and improve higher frequency
    performance, Toshiba developed a unique technology for forming via
    holes, which pass from the surface source electrode through the chip
    to the ground. Success in forming via holes in SiC substrate,
    recognized as a highly demanding process, is a breakthrough in
    development of the new FET.

    As gate lengths shorten, suppression of current leakage at the
    gate electrode is essential for achieving high level performance. A
    unique overcoat process applied around each gate electrode contributes
    to suppressing gate leakage to 1/30 that of Toshiba's conventional
    approaches. Electron beam exposure technology is applied in order to
    secure stable processing of gate lengths below 0.3 micron meters.

    -0-
    *T
    Key characteristics
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    Linear gain 8.2dB
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    Saturation power 65.4W
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    Drain voltage 30V
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    Operating frequency 14.5GHz
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    Chip size 3.4mm x 0.53mm
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    Package size 21.0mm x 12.9mm (external dimension)
    ----------------------------------------------------------------------
    *T

    (1) A technology of forming through hole and filling metal
    electrode in the hole for connecting surface source electrodes to the
    backside ground electrode, that enables to reduce the parasitic
    inductance, and thus, to improve high frequency performance.

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